Rice process aims to strip ammonia from wastewater

HOUSTON – (May 2, 2022) – A dash of ruthenium atoms on a mesh of copper nanowires could be one step toward a revolution in the global ammonia industry that also helps the environment.

Collaborators at Rice University’s George R. Brown School of Engineering, Arizona State University and Pacific Northwest National Laboratory developed the high-performance catalyst that can, with near 100% efficiency, pull ammonia and solid ammonia -- aka fertilizer -- from low levels of nitrates that are widespread in industrial wastewater and polluted groundwater.

A study led by Rice chemical and biomolecular engineer Haotian Wang shows the process converts nitrate levels of 2,000 parts per million into ammonia, followed by an efficient gas stripping process for ammonia product collection. The remaining nitrogen contents after these treatments can be brought down to “drinkable” levels as defined by the World Health Organization.  

“We fulfilled a complete water denitrification process,” said graduate student Feng-Yang Chen. “With further water treatment on other contaminants, we can potentially turn industrial wastewater back to drinking water.” 

Chen is one of three lead authors of the paper that appears in Nature Nanotechnology. 

The study shows a promising alternative toward efficient processes for an industry that depends upon an energy-intensive process to produce more than 170 million tons of ammonia per year.

The researchers knew from previous studies that ruthenium atoms are champs at catalyzing nitrate-rich wastewater. Their twist was combining it with copper that suppresses the hydrogen evolution reaction, a way to produce hydrogen from water that in this case is an unwanted side effect.

“We knew that ruthenium was a good metal candidate for nitrate reduction, but we also knew there was a big problem, that it could easily have a competing reaction, which is hydrogen evolution,” Chen said. “When we applied current, a lot of the electrons would just go to hydrogen, not the product we want.”

“We borrowed a concept from other fields like carbon dioxide reduction, which uses copper to suppress hydrogen evolution,” added Wang. “Then we had to find a way to organically combine ruthenium and copper. It turns out that dispersing single ruthenium atoms into the copper matrix works the best.”

The team used density functional theory calculations to explain why ruthenium atoms make the chemical path that connects nitrate and ammonia easier to cross, according to co-corresponding author Christopher Muhich, an assistant professor of chemical engineering at Arizona State.

“When there is only ruthenium, the water gets in the way,” Muhich said. “When there is only copper, there isn’t enough water to provide hydrogen atoms. But on the single ruthenium sites water doesn’t compete as well, providing just enough hydrogen without taking up spots for nitrate to react.”

The process works at room temperature and under ambient pressure, and at what the researchers called an “industrial-relevant” nitrate reduction current of 1 amp per square centimeter, the amount of electricity needed to maximize catalysis rate. That should make it easy to scale up, Chen said.

“I think this has big potential, but it’s been ignored because it’s been hard for previous studies to reach such a good current density while still maintaining good product selectivity, especially under low nitrate concentrations,” he said. “But now we’re demonstrating just that. I’m confident we’ll have opportunities to push this process for industrial applications, especially because it doesn’t require big infrastructure.”

A prime benefit of the process is the reduction of carbon dioxide emissions from traditional industrial production of ammonia. These are not insignificant, amounting to 1.4% of the world’s annual emissions, the researchers noted.

“While we understood that converting nitrate wastes to ammonia may not be able to fully replace the existing ammonia industry in the short term, we believe this process could make significant contributions to decentralized ammonia production, especially in places with high nitrate sources,” Wang said.

Alongside the new study, Wang’s lab and that of Rice environmental engineer Pedro Alvarez, director of the Nanotechnology Enabled Water Treatment (NEWT) Center, recently published a paper in the Journal of Physical Chemistry C detailing the use of cobalt-copper nanoparticles on a 3D carbon fiber paper substrate as an efficient catalyst to synthesize ammonia from nitrate reduction. This low-cost catalyst also showed great promise for the denitrification in wastewater.

Co-lead authors of the Nature Nanotechnology paper are Rice postdoctoral fellow Zhen-Yu Wu and Srishti Gupta, a graduate student at Arizona State University. Co-authors are graduate student Daniel Rivera of Arizona State; Sten Lambeets of the Pacific Northwest National Laboratory, Richland, Washington; research scientist Guanhui Gao, undergraduate Stephanie Pecaut, graduate students Jung Yoon Kim and Peng Zhu, and Yimo Han, an assistant professor of materials science and nanoengineering, at Rice; Zou Finfrock, Hua Zhou and Wenqian Xu of Argonne National Laboratory, Lemont, Illinois; Debora Motta Meira and Graham King of Canadian Light Source, Saskatoon, Saskatchewan; and David Cullen of Oak Ridge National Laboratory, Oak Ridge, Tennessee.

Daniel Perea of the Pacific Northwest lab is a co-corresponding author of the paper. Wang is the William March Rice Trustee Chair and an assistant professor of chemical and biomolecular engineering.

The National Science Foundation Nanosystems Engineering Research Center for Nanotechnology Enabled Water Treatment (1449500) and the Welch Foundation (C-2051-20200401, C-2065-20210327) supported the research.

-30-

Read the abstract at https://www.nature.com/articles/s41565-022-01121-4.

This news release can be found online at https://news.rice.edu/news/2022/rice-process-aims-strip-ammonia-wastewater.

Follow Rice News and Media Relations via Twitter @RiceUNews.

Related materials:

Wang Research Group: http://wang.rice.edu

Department of Chemical and Biomolecular Engineering: https://chbe.rice.edu

George R. Brown School of Engineering: https://engineering.rice.edu

Images for download:

https://news-network.rice.edu/news/files/2022/05/0502_AMMONIA-1-WEB.jpg

Rice University engineers have designed a catalyst of ruthenium atoms in a copper mesh to extract ammonia and fertilizer from wastewater. The process would also reduce carbon dioxide emissions from traditional industrial production of ammonia. (Credit: Jeff Fitlow/Rice University)

https://news-network.rice.edu/news/files/2022/05/0502_AMMONIA-2-WEB.jpg

Ammonium chloride, at left, and liquid ammonia are the products of a catalyst developed by engineers at Rice University to convert wastewater into useful chemicals. (Credit: Jeff Fitlow/Rice University)

https://news-network.rice.edu/news/files/2022/05/0502_AMMONIA-3-WEB.jpg

Postdoctoral fellow Zhen-Yu Wu, left, and graduate student Feng-Yang Chen set up an experiment at their Rice University laboratory to extract ammonia and solid ammonia -- aka fertilizer -- from a wastewater model with low levels of nitrate. (Credit: Jeff Fitlow/Rice University)

https://news-network.rice.edu/news/files/2022/05/0502_AMMONIA-4-WEB.jpg

Rice University postdoctoral fellow Zhen-Yu Wu, left, and graduate student Feng-Yang Chen show the products of their high-performance nanowire catalyst, which has the ability to pull ammonia and solid ammonia (fertilizer) from nitrate, a common contaminant in industrial wastewater and polluted groundwater. (Credit: Jeff Fitlow/Rice University)

Located on a 300-acre forested campus in Houston, Rice University is consistently ranked among the nation’s top 20 universities by U.S. News & World Report. Rice has highly respected schools of Architecture, Business, Continuing Studies, Engineering, Humanities, Music, Natural Sciences and Social Sciences and is home to the Baker Institute for Public Policy. With 4,052 undergraduates and 3,484 graduate students, Rice’s undergraduate student-to-faculty ratio is just under 6-to-1. Its residential college system builds close-knit communities and lifelong friendships, just one reason why Rice is ranked No. 1 for lots of race/class interaction and No. 1 for quality of life by the Princeton Review. Rice is also rated as a best value among private universities by Kiplinger’s Personal Finance.