News Release

Scientists develop corrosion-induced electrodes for biomass upgrading

Peer-Reviewed Publication

Chinese Academy of Sciences Headquarters

Corrosion-Induced CoCuMW/CF electrode for electroreduction of HMF to BHMF

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Corrosion-Induced CoCuMW/CF electrode for electroreduction of HMF to BHMF.

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Credit: Image by NIMTE

A research team led by Prof. ZHANG Jian from the Ningbo Institute of Materials Technology and Engineering (NIMTE) of the Chinese Academy of Sciences (CAS) has utilized metal corrosion to prepare high-performance electrodes, enabling efficient and cost-effective upgrading of bio-based 5-hydroxymethylfurfural (HMF). This study was published in Chem Catalysis.

Corrosion is a common phenomenon that can lead to material failure and economic losses. However, researchers are exploring its potential for beneficial applications, particularly in biomass upgrading.

Biomass is among the most abundant renewable resources on earth. Through catalytic conversion, biomass can be upgraded into fuels and chemicals that can substitute traditional fossil resources, thus playing an important role in achieving "peak carbon dioxide emission and carbon neutrality."

Inspired by the idea of "turning damage into benefits," the research team combined spontaneous metal corrosion with efficient biomass upgrading. They fabricated CoCu microwire arrays on copper foam (CoCuMW/CF) using cobalt ion-enhanced corrosion induction.

The CoCuMW/CF electrode enables efficient electrochemical reduction of HMF to 2,5-bis(hydroxymethyl)furan (BHMF), which can be further converted into environmentally friendly plastic or rubber products, high-value derivatives, and high-quality bio-based chemicals through simple methods.

Moreover, the prepared CoCuMW/CF electrode demonstrated a remarkable HMF conversion rate of 95.7% and a BHMF yield of 85.4% at the potential of -0.5 V vs. reversible hydrogen electrode (RHE), indicating superior performance for HMF hydrogenation in a neutral electrolyte.

Notably, the activation energy for the HMF electrocatalytic reduction was 16.6 ± 2.5 kJ·mol-1, significantly lower than in thermocatalysis.

In this study, density functional theory (DFT) calculations revealed that the CoCuMW/CF electrode exhibits reduced free energy barriers for both the initial and subsequent hydrogenation steps of HMF. This reduction in energy barriers enhances the catalytic performance and the selectivity for BHMF production.

The study challenges conventional views on corrosion phenomena and enables highly efficient electrochemical hydrogenation using copper-based electrocatalysts for biomass upgrading at extremely low cost. This advancement holds great promise for accelerating HMF electrohydrogenation applications.

This work was supported by the National Natural Science Foundation of China, the Key Research and Development Program of Zhejiang Province, and the Ningbo Science and Technology Bureau, among others.


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