image: Durapower Group CEO Mr Kelvin Lim (left) and NTU Assistant Professor Hung Dinh Nguyen (right) discussing the AI-powered technology test-bedded in the container-sized energy storage solution, containing Durapower lithium-ion batteries and battery management systems. Asst Prof Hung is holding a laptop showing the cloud-based AI-powered digital twin platform jointly developed by NTU and Durapower to better predict battery performance, enhancing system safety and extending the life of the batteries.
Credit: NTU Singapore
Scientists from Nanyang Technological University, Singapore (NTU Singapore) and Durapower Technology Singapore Pte Ltd have developed a cloud-based technology that can greatly enhance the lifespan and safety of lithium-ion batteries.
As the global shift towards renewable energy and electric vehicles (EVs) accelerates, the demand for efficient, safe and sustainable batteries has become a pressing concern. Similarly, with the rise in cloud computing, the demand for energy storage systems for data centres has been growing.
Powered by the Internet of Things (IoT) and Artificial Intelligence (AI), this new solution can help companies and data centres lower the risks associated with lithium-ion batteries, including potential fire hazards, particularly in hot and humid climates like Singapore.
Over the last four years, the joint team developed a Fire & Explosion Management System (FXMS), which utilises Digital Twin technology – where a virtual replica of an actual battery is created to mirror the one in real life – offering high-accuracy, real-time monitoring, as well as predictions of battery conditions up to five years.
The FXMS can provide regular monitoring of which battery pack is likely to fail and can predict when will be a good time to replace it, with up to 95 per cent accuracy, up to over six months in future. Currently, it is being tested in a container-sized energy storage solution on the NTU Smart Campus.
The team estimates that their patent-pending technology can help to extend the lifespan of lithium-ion batteries by more than 50 per cent, significantly reducing carbon emission through the reduction of battery waste, as batteries require a lot of resources and energy to manufacture.
Asst Prof Hung Dinh Nguyen, who is the Cluster Director of Renewables’ Integration & Microgrids at the Energy Research Institute at NTU (ERI@N), explained, “Our main aim is to enhance the safety and efficiency of large-scale energy storage systems and Electric Vehicles, as a single faulty cell can spark off a chemical fire that is extremely hard to put out. Since our technology is cloud-based, it is scalable and can easily be adapted for consumer electronics such as mobility devices, laptops and mobile phones, helping the batteries to last longer and in the long run, reduce electronic waste and carbon footprint,”
Chief Executive Officer of Durapower Group, Mr Kelvin Lim commented, “With the global mandate for sustainability, smart mobility, and a carbon neutral future, we’re seeing widespread adoption of energy storage systems and uptake of EVs. The development of a customisable software platform like FXMS furthers efforts towards robust and comprehensive digital infrastructure based on Machine Learning and Artificial Intelligence to capture increasingly complex battery and energy usage in the EV market. The outcomes from this joint initiative with the EMA, NTU and Durapower on FXMS will enable better decisions based on data and analytics, facilitating optimal battery health, performance, and longevity.”
NTU Vice President (Industry) Professor Lam Khin Yong, said the collaboration between NTU and Durapower demonstrates how new technology in the green economy can be pioneered through a strong academia-industry partnership supported by the Singapore government.
“NTU has a strong track record in working closely with leading industry players, to develop innovations that can meet the key challenges in their sector. Combining our deep expertise in areas such as sustainability, battery technology and deep tech like IoT and AI, with Durapower’s industry knowledge and experience, we can propel innovation quicker and boost the competitiveness of our local SMEs globally in fast-rising industries such as EVs and energy storage systems.”
Digital Twins, which are virtual replicas of facilities or objects in the real world, are a pivotal development in the Infocomm industry, as it enables more effective and safer decision-making through AI recommendations. It is also a research area strongly supported by the NTU 2025 Strategic Plan, under its Innovation & Entrepreneurship initiative launched earlier this year.
In the case of large battery storage systems like those used for renewable energy grids or data centres, the digital twin allows for the direct management of batteries, such as rerouting electrical load to prolong the life of weaker batteries or to temporarily stop the use of a battery pack until it can be replaced.
As battery packs age, such as those in EVs, they are commonly used for second-life applications such as energy storage and finally be recycled into new lithium-ion batteries. The ERI@N is currently developing solutions for all aspects of battery storage, from battery management systems to the manufacturing of batteries.
Moving forward, the NTU team will work closely with Durapower to trial their solution on larger data centres and to customise it for different applications and battery systems.