Investigating the role of greener plastics for Japan’s carbon neutral goals

Fukuoka, Japan – Japan has a plastic problem. Thanks in part to an overabundance of packaging, the country is the second largest producer of plastic waste per capita.

While plastic pollution is a well-known cause for concern, an often-overlooked issue is how plastics contribute to global warming. Plastics are a surprisingly large cause of carbon emissions, with roughly 4.5% of global emissions caused by the plastics sector.

Now, joint research between Kyushu University and Yokohama-based start-up company, Sotas Co., Ltd, has investigated the potential for Japan’s market to incorporate a greener plastic supply chain.

“The Japanese government has pledged to achieve carbon neutrality by 2050. However, the predominant method that Japan uses to get rid of plastic waste is ‘thermal recycling’ or incineration, which releases carbon dioxide into the atmosphere,” says senior author Professor Andrew Chapman, from Kyushu University’s International Institute for Carbon Neutral Energy and Research. “We have examined whether switching to more sustainable recycled plastics and bioplastics is a competitive and effective alternative to current carbon reduction policies.”

The researchers began with an economic and environmental assessment of six commonly used plastic types, based on whether they were made using virgin, recycled or bioplastic. They scored the plastics using four different criteria: global warming potential, cost, recyclability and perceived quality for manufacturers. Depending on the weighting given to each factor, the researchers calculated how desirable each plastic was under a number of scenarios.

In general, the researchers found that virgin plastics, which are made directly from fossil fuels, are perceived to be the highest quality, but have a high global warming potential and are relatively expensive.

Recycled plastics, on the other hand, are cheaper and also have a lower global warming potential. However, plastics with a higher blend of recycled material were perceived to be of lower quality and recyclability also varied greatly for each plastic type.

“One issue is that it can be physically harder to separate out some types of plastics before recycling and additionally, some plastics can only be recycled a certain number of times,” says first author Yuuki Yoshimoto, President of Sotas Co., Ltd. “It’s therefore important to establish a robust, centralized chain of custody to keep track of how many times a piece of plastic has been recycled to provide quality assurance to end users.”

The analysis also revealed that bioplastics, which are made from plants, have the lowest global warming potential. Some bioplastics can even be carbon-negative, as the plants take in carbon dioxide from the atmosphere as they grow, which is then sequestered in the material.

However, bioplastics are much more costly to make than virgin or recycled plastics, and, as drop-in replacements are not always available, currently perform less well regarding perceived quality. Additionally, starch-based bioplastics require arable land to grow the crops.

“Food versus plastic production is not a fight we want, as land resources are very limited in Japan,” says Prof Chapman. Instead, the researchers suggested further funding for research into cellulose-based bioplastics, which can be sourced from wood pulp.

One additional factor that could help bridge the gap in the cost between bioplastics and virgin plastics is the consumers’ willingness to pay. Prior research suggests that consumers are willing to pay more for environmentally-friendly products, which the researchers plan to investigate in detail and incorporate into their analysis.

“This is a complex situation, with no one-size-fits-all solution,” concludes Yoshimoto. “Ultimately we hope this analysis can help policymakers decide what recycling processes to support, and to inform manufacturers which plastics can best meet their manufacturing and carbon reduction goals.”

This research also considers the economic efficiency of carbon reduction via plastic recycling and bioplastic replacement, broadening the potential policy approaches which can be pursued by policymakers.

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For more information about this research, see "Toward Economically Efficient Carbon Reduction: Contrasting Greening Plastic Supply Chains with Alternative Energy Policy Approaches" Yuuki Yoshimoto, Koki Kishimoto, Kanchan Kumar Sen, Takako Mochida, Andrew Chapman, Sustainability, https://doi.org/10.3390/su151713229

About Kyushu University 
Kyushu University is one of Japan's leading research-oriented institutes of higher education since its founding in 1911. Home to around 19,000 students and 8,000 faculty and staff, Kyushu U's world-class research centers cover a wide range of study areas and research fields, from the humanities and arts to engineering and medical sciences. Its multiple campuses—including one of the largest in Japan—are located around Fukuoka City, a coastal metropolis on the southwestern Japanese island of Kyushu that is frequently ranked among the world's most livable cities and historically known as Japan's gateway to Asia. Through its Vision 2030, Kyushu U will 'Drive Social Change with Integrative Knowledge.' Its synergistic application of knowledge will encompass all of academia and solve issues in society while innovating new systems for a better future.